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Custom Fabrication

Beyond Trays, Canopies & Rooftops — Built by Ultrafab

If you follow us on Instagram, you already know Ultrafab for our standout custom trays, canopies and rooftop builds, it's what we’re known for. But what many don’t realise is that our capabilities go far beyond those core products. We’re fabricators first and foremost. That means we don’t shy away from the one-off jobs, the oddball projects, or the specialist work that takes a little more creativity and craftsmanship. From full-blown metal shaping to one-of-a-kind automotive work, caravan mods & trailer upgrades, we do it all.

Automotive Fabrication & Metal Shaping

Metal shaping and fabrication finishing is a true art form and at Ultrafab, it’s an art we take seriously. Seamless joins, smooth curves and perfect symmetry don’t happen by accident. They’re the result of thousands of hours of hands-on experience, deep technical knowledge and absolute attention to detail.

We specialise in metal-to-metal finishes with limited prep work prior to paint, what you see in the photos is exactly how it comes off the bench. Our process uses traditional tools and hand formed methods, including:

  • English Wheel
  • Planishing Hammer
  • Bead Rollers
  • Stretchers & Shrinkers

Whether you're after a clean engine bay shave, a hand-formed bonnet scoop, or a bespoke car fabrication with the Ultrafab aesthetic, we’re up for it. If you’ve got an idea, call in and take a look at what’s possible.

Caravan Fabrication & Modifications

Caravan mods are a growing part of what we do, because touring demands more than what comes standard. Over the years, we’ve worked on a wide range of caravans and off-road campers to make them more practical, more capable and more livable. Whether it’s creating a smart exterior box for added gear storage, fabricating a custom bike rack, improving accessibility to water, gas or battery systems. We approach every job with the same care and precision as our canopy builds.

Additional caravan services we offer:

  • Custom external storage boxes for tools, BBQs, or firewood
  • Fold down bike racks and cargo carriers
  • Spare wheel and jerry can mounts
  • Stone guard frames and underbody protection
  • Aluminum underbody boxes for storage
  • Mounting solutions for solar, batteries and water tanks

If you’re about to head off-grid or need to reconfigure your van for longer trips, we can help you make it work — without compromising style or durability.

Folding Service

At Ultrafab, we offer a precision folding service to Newcastle and the surrounding areas, delivering accuracy and quality on every project. With our state-of-the-art 5-axis 220 tonne CNC brake press, capable of handling materials up to 4.2 metres in length, we can fold a wide range of components with exceptional consistency. This advanced technology enables us to produce complex bends with tight tolerances, ensuring flawless results every time. Whether you require one-off custom work or high-volume production, our folding service is equipped to meet the needs of clients across Newcastle and beyond with efficiency and excellence.

Trailer Fabrication & Upgrades

From small trailers to heavy-duty work units, we’ve worked on trailers of all shapes and sizes. Our team understands how to reinforce, modify, or completely redesign your trailer to suit your load, lifestyle and travel conditions.

Here’s just a sample of what we’ve done for clients:

  • Trailer chassis reinforcements
  • Custom toolboxes and storage compartments
  • Changing to updated independent suspension
  • Mounting frames for fridges, microwaves and power systems
  • Drawer bar extensions and recovery points
  • Water tank mounts and protection plates
  • Bike racks and ladder holders
  • Aluminum mud guards

Whether you're towing a car trailer or a full mobile work trailer, we’ll make sure it's solid, smart and built specific just for you.

Marine Fabrication

ULTRAFAB can manufacture a vast range of marine products to suit your exact needs an application, every component manufactured from 316 marine grade stainless steel and available in mirror or brushed finishes.

From custom boat accessories, rocket launchers, squid tubes, live bait tanks and structural components to unique modifications, our expert team uses premium materials and precision craftsmanship to deliver durable, rust-free, reliable solutions.

we’re committed to helping you get the most out of your vessel.


Custom Roof Racks

At Ultrafab, custom fabrication is at the core of what we do. Our UF Custom Roof Racks are expertly designed and manufactured to suit any vehicle and any requirement. Whether you need a rack for work, touring, or extreme off-road adventures, we’ll create a solution that meets your exact needs with the quality and durability Ultrafab is known for.

Why Choose a UF Custom Roof Rack?

  • Tailored to Any Vehicle – We can design and build a roof rack to fit any make or model.
  • Purpose-Built for Your Needs – Whether it’s for carrying camping gear, tools, kayaks, rooftop tents, or specialised equipment, we fabricate to suit.
  • Premium Materials & Finishes – Built from high-quality materials, our roof racks are strong, corrosion-resistant and finished to withstand the test of time.
  • Fully Customisable Features – From tie-down points and light bar mounts to integrated solar panels, every detail is built to your specifications.
  • Custom Sun Visors - We can incorporate any sun visors into all our custom roof racks.

To place an order or for any further questions please contact us via Ultra-fab@outlook.com